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The Process Technology Blog provides educational and product information for the industrial process control and factory automation markets. Posts will include application information, new product announcements, How-To's, and process control education. This blog is sponsored by Process Technology, Inc. Contact PTI by calling 801-264-1114 or visiting their website at https://process-tech.com.
Process instrumentation consulting involves a comprehensive assessment of a facility's process control systems and instrumentation, identifying areas for optimization and improvement. This service thoroughly evaluates the existing control infrastructure, performance analysis, and recommendations for system enhancements or upgrades. Consultants work closely with facility operators to develop and implement strategies that improve efficiency, reliability, and regulatory compliance, ultimately contributing to the operation's overall success.
Commissioning
Process instrumentation commissioning is a vital phase in the lifecycle of a control system, ensuring that all components are correctly installed, calibrated, and functioning as intended before being put into operation. This process includes rigorous tests, inspections, and adjustments to verify that the instrumentation and control systems meet design specifications and performance requirements. Commissioning helps to identify and resolve any potential issues before the system is fully operational, reducing the risk of future downtime and ensuring a smooth transition to ongoing production.
Start Up
Process instrumentation start up is the critical phase during which a facility's control systems and instrumentation are brought online and integrated into production. This stage involves carefully coordinating the activation of various components, ensuring that they function seamlessly together and operate according to established parameters. Start up procedures may include:
A successful start up ensures a smooth transition from commissioning to full-scale operation, minimizing potential disruptions and maximizing overall efficiency.
Ongoing Service
Instrumentation service agreements between a facility and a service provider define the scope of ongoing maintenance, support, and optimization of the facility's process control systems and instrumentation. These agreements typically include regular inspections, preventive maintenance, calibration, and system upgrades to ensure reliable and efficient operation. Additionally, service contracts often provide priority access to technical support, emergency response services, and expert advice for system improvements or expansions. By engaging in a service agreement, facility operators can maintain optimal performance, minimize downtime, and extend the life of their process control systems.
PTI is a locally SIEMENS certified service company with extensive knowledge and experience in many process control industries in the Mountain West, Front Range, and Southwest regions of the USA. They are familiar with your facility's unique challenges and requirements, as well as the local regulations and standards. PTI tailors instrumentation and maintenance programs to meet your specific needs and schedule. Additionally, PTI will always support your unplanned service needs, providing troubleshooting and a local inventory of instrumentation and analyzers to get you back up and running with minimum downtime. By partnering with PTI, you leverage their expertise to ensure that your process control instrumentation design, installation, and maintenance aligns in a way that maximizes efficiency and safety and complies with regional guidelines.
The most critical factor in selecting a suitable pressure transmitter is the required accuracy of the measuring range. SITRANS P transmitters offer a variety of choices from 0.03 percent to 0.3 percent. They’re ideal for safety-related applications, with certifications according to SIL2 and SIL2/3.
Gauge, absolute, and differential pressure must be monitored continuously for gases, liquids, and paste-like media to detect values that are too low or a potential overload.
HART®, PROFIBUS PA, and FOUNDATION Fieldbus are just a few of the communication bus systems supported. SITRANS P pressure transmitters also have all of the most recent approvals and certificates.
Siemens pressure measurement instruments provide the instrumentation reliability you require to satisfy your facility's individual needs.
For more information about Siemens products in in Utah, Western Wyoming, Idaho, Northern Nevada, Arizona, New Mexico, Colorado, Eastern Wyoming, and Montana contact Process Technologies, Inc. Visit https://process-tech.com or call 801-264-1114.
PET is an abbreviation for polyethylene terephthalate, which is the chemical term for polyester.
PET is a transparent, robust, and lightweight plastic widely used in packaging foods and beverages, particularly convenience-sized soft drinks, juices, and water. PET is used to make almost all single-serving and 2-liter bottles of carbonated soft drinks and water sold in the United States.
PET containers are produced in two stages, employing injection molding and blow molding machinery.
Storage tank monitoring of crystalline PET plastic pellets used to make plastic soft drink bottles is essential. The crystalline pellets have a density ranging from 30 pounds per cubic foot to 56 pounds per cubic foot, and the storage tanks can be up to 60 feet tall.
Level measurement is crucial for inventory control and sustaining material availability during production times. If the inventory is running low, production needs to know whether or not tanks will need to swap.
Some plants measure levels with a plumb-bob, and some use ultrasonic level transmitters. The plumb bob cord becomes a mechanical inconvenience, and due to excessive dust levels, the ultrasonic level devices experience frequent echo loss.
The Siemens LR560 transmitter provides a continuous, consistent, and low-maintenance level measuring solution. The SITRANS LR560 unit's plug-and-play capability is appropriate for most solids level monitoring applications, even those requiring severe dust and high temperatures. Its one-of-a-kind design allows for safe and simple programming with the intrinsically safe handheld programmer without the need to open the instrument's lid.
Savings in time
Process dependability has increased.
Simpler to use
The local user interface facilitates setting and setup. Customers can save money by shifting the indicating component from unit to unit as needed because they only use the removable, local display during setup. The narrow, 4-degree beam angle allows for consistent depth penetration into the silo while ignoring possible silo wall interference.
The SITRANS LR560 2-wire, 78 GHz FMCW radar level transmitter monitors solids in silos over a 100-meter (328-foot) range. Its plug-and-play performance is suited for most solids applications, including those with high temperatures up to +392oF and severe dust. Its one-of-a-kind design allows for safe and straightforward programming with the intrinsically safe handheld programmer without the need to open the instrument's lid.
The SITRANS LR560 transmitter offers an optional graphical local display interface (LDI) that facilitates setup and operation by providing diagnostic support via an intuitive Quick Start Wizard and echo profile display. The QuickStart wizard makes it simple to get started, with only a few parameters needed for basic functioning. The SITRANS LR560 equipment monitors almost any solids material level up to 328 feet.
Contact Process Technology, Inc. at 801-264-1114 or visit https://www.process-tech.com to discuss this or any other process instrument application.
Siemens provides customers the ability to take process measurements and remotely track the operation and health of instrumentation, regardless of whether they have a SCADA, PLC, or DCS system.
Siemens provides a wide range of process measurements and unprecedented monitoring of those products' health and efficiency by leveraging Siemens' flow, level, pressure, temperature, and weight measurement. In combination with Siemens Mindsphere, information can then be submitted to the cloud and used to provide real-time tracking of various properties, as well as real-time data retrieval from multiple remote locations for your user community, anywhere and at any time.
CLICK HERE TO LEARN MORE ABOUT SIEMENS SITRANS STORE IQ SMART MONITORING
Contact Process Technology, Inc. for more information. Call them at 801-264-1114 or visit their website at https://process-tech.com.
Due to the regulatory nature, readings are taken multiple times a day manually, and constant alarms require a technician's attention. Questionable flow data and an ultrasonic level sensor that would not read below 3 GPM did not collect accurate or consistent flow data over the flume. pH buffers and calibrations were up to date, but due to the device's questionable age and occasional data dropout, it did not meet the regulatory requirements.
This application aims to regulate pH and flow and improve wastewater monitoring data collection's accuracy and efficiency, stay in compliance and ensure instrument reliability with a cost-efficient solution, reducing downtime.
The Siemens LU 240 for ultrasonic level (over existing flume) calculates flow and is a very cost-effective way to gather accurate levels. A single device with a local display and a 4-20mA output covers all communication bases and accuracy requirements.
A Red Lion 10” Graphite HMI consolidates data gathering and calculates flow using the existing cellular, returning data to the control room. Data is logged in the HMI via SD Card, so if there is an interruption in the system control room, no data is lost.
PTI's industrial water and wastewater customers’ monitoring challenges are addressed by combining the technology from (3) leading instrument and technology manufacturers.
Siemens, Mettler-Toledo, and Red Lion devices are compatible with providing a cost-effective and accurate automated flow monitoring solution, mitigating the risk involved with regulatory applications.
DOWNLOAD A HARD COPY OF THIS CASE STUDY HERE
Contact Process Technology, Inc. for more information. Call them at 801-264-1114 or visit their website at https://process-tech.com.
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The SIEMENS SIPART PS100 electro-pneumatic positioners control the valve or damper position of pneumatic linear or part-turn actuators. The SIPART PS100 electro-pneumatic positioners modulate the valve according to the setpoint value. A hallmark of the SIPART PS100 is its low consumption of air. Thanks to the piezoelectric technology, compressed air is only required to move the valve. In the steady-state, consumption of air is negligible.
Objective
To increase measurement accuracy and reduce the risk of injury by eliminating the twice daily need to climb to the top of 60’ silos to measure the level of perlite.
Safely and accurately measuring the level of raw and processed perlite, a very dusty low dielectric mineral, is a daily requirement for our customer. With the assistance of our engineering team, the technology from (2) leading instrument and technology manufacturers were combined for a solution that can be applied at several perlite plants to address silo level monitoring challenges.
Challenge
Old and non-functioning cable fed level devices require an operator to take manual measurements twice a day from the top of (4) 60’ silos. This is a potentially dangerous measurement as the weather conditions could present a slip and fall, as well as the hazard and exposure to harsh elements.
The measurement data needs to be logged twice a day for inventory purposes and a local display for filling or drawing material is necessary for the drivers and operators.
Approach
Siemens SITRANS LR560 Radar Level Transmitter is a “Rockstar” in dusty tough solids level applications. The LR560 2-wire, 78 GHz FMCW radar level transmitter continuously monitors solids in the silos to a range of 100 m (328 ft). With plug and play performance, it is ideal for perlite applications, including those with extreme dust and high temperatures to +200 ºC (+392 ºF).Red Lion 10” Graphite HMI with analog I/O card and terminal strip for incoming power has preprogrammed HMI scaled to match radar scaling for dependable data logging and communication capabilities.
Process Automation ROI
The largest gain in automating outdoor top of silo level measurements with reliable products is eliminating the need to climb to the top of the silos twice a day to retrieve a level measurement. This process allows for constant and accurate silo monitoring with a significant reduction in risk of injury and optimizes work time.
Siemens and Red Lion devices are compatible to provide a cost-effective and accurate automated silo level measurement solution, mitigating the risk involved with a twice daily task.
DOWNLOAD A HARD COPY OF THIS CASE STUDY HERE
Contact Process Technology, Inc. for more information. Call them at 801-264-1114 or visit their website at https://process-tech.com.
SIEMENS isn’t new to the weighing game. SIEMENS delivers over 50 years of experience in the weighing technology for continuous or static weighing and batching applications to optimize your process costs and quality. With SIEMENS field-proven SIWAREX weighing electronics, SIWAREX load cells, conveyor belt scales, solids flow meters and weighfeeders, SIEMENS weighs your world - with first-class solutions that help you accomplish almost any weighing task.
For more information about SIEMENS process weighing products, contact Process Technology. Call them at 801-264-1114 or visit them at https://process-tech.com.
With the knowledge that no single technology can address the needs of all industrial applications, SIEMENS provides a complete range of flow measurement devices. And all are backed by our global support network, providing experienced sales and technical assistance when and where you need it.
GET THE FLOW MEASUREMENT GUIDE FROM THIS PTI WEB PAGE
For more information about SIEMENS Process Instrumentation products, contact Process Technology. Call them at 801-264-1114 or visit their website at https://process-tech.com.
