Tideflex Duckbill Check Valves: Why Engineers Keep Specifying Them for Backflow Prevention

Tideflex Duckbill Check Valves
If you've ever dealt with a flooded street, a backed-up sewer line, or a stormwater outfall that just won't cooperate, you already know how critical a reliable check valve is. Traditional flap gates have been the go-to for decades, but they come with a laundry list of headaches — rust, corrosion, debris jams, freezing, warping. That's exactly the problem Tideflex duckbill check valves were built to solve.

Where It All Started

In the early 1980s, the United States Environmental Protection Agency recognized that traditional flap gate valves were failing communities across the country. The EPA issued a grant to Red Valve Company, based in Pittsburgh, Pennsylvania, to design and develop what they called an "All Rubber Duckbill Tide Gate"—a better alternative to metal flap gates plagued by corrosion, freezing, warping, and clogging. The result was the original Tideflex check valve, an all-rubber, duckbill-shaped device specifically engineered to overcome those chronic reliability issues.
The EPA rigorously tested the Tideflex design for two years and found meaningful improvements over flap gates in every category that mattered: reduced leakage inflow, less debris entrapment, better self-cleaning behavior, and stronger resistance to marine fouling. The first Tideflex check valve entered service around 1984 and is reportedly still operating today. Since then, hundreds of thousands of Tideflex check valves have been installed in communities and industrial facilities worldwide.

How the Duckbill Design Actually Works

The concept behind a duckbill check valve is elegantly simple. The valve is shaped like a duck's bill — two flexible lips that open under forward flow pressure and seal shut when backpressure pushes against them. No hinges, no mechanical parts, no actuators, and no external power source are required. Line pressure does all the work.
What makes the Tideflex version stand apart is its construction. The valve body is a single piece of elastomer reinforced with internal plies, built using a process similar to how heavy-duty truck tires are manufactured. That one-piece construction means there are no seams to fail, no metal components to corrode, and no joints where debris can lodge and compromise the seal.
Tideflex also holds a patent on what they call the Curved Bill design. The curved section at the tip of the valve is deliberately more flexible than the rest of the body, allowing it to compress tightly around any solids caught between the lips as the valve closes. Where a rigid flap gate would be held open by a stick or a rock, the Tideflex valve simply wraps around it and continues to seal.

The Product Lineup

Tideflex manufactures several check valve configurations to cover a wide range of installation scenarios.
The CTF Series TF-1 is the flagship outfall valve. It features a flat bottom and flared top, letting it sit at a lower elevation in the pipe—an important advantage in low-lying installations where every inch of driving head counts. This design is popular for manhole applications including junction boxes, diversion chambers, and interceptors.
The CTF Series TF-2 was the first duckbill check valve Tideflex ever introduced—the original product developed under the EPA grant. It features a flared top and bottom design and installs by slipping over an exposed pipe end with compression clamps. The TF-1 came later as a refinement, adding the flat bottom that reduces clearance requirements. The CTF Series 35 and Series 35-1 provide flanged mounting options for situations where a bolted connection is preferred.
For in-line piping systems where an end-of-pipe duckbill won't work, Tideflex offers the CIL Series. The Series 33, 37, 37G, 39, 39F, and 2633 are all designed to be installed within the pipeline itself, giving engineers backflow prevention options for buried pipes and closed systems. The CheckMate UltraFlex inline check valve represents their next-generation approach to these applications.
The lineup also includes the Waterflex check valve and the Series TFO flow restrictor, which round out options for specialized flow-control needs.

Why Engineers Prefer Them Over Flap Gates

The practical advantages of Tideflex duckbill check valves over traditional flap gates come down to a few key areas.
First, they're essentially maintenance-free. Because the entire valve is made of elastomer with no metal parts, there's nothing to rust, corrode, freeze, or warp. Many installations have been running for twenty-five years or more without any intervention. For municipalities managing hundreds of outfall points, the labor and cost savings are substantial.
Second, the low cracking pressure means the valve opens with very little upstream head. This matters because it eliminates standing water in the pipe upstream of the valve and maximizes available storage volume in the collection system — a real benefit during heavy rain events when every cubic foot of capacity counts.
Third, the self-cleaning behavior of the duckbill design handles environments that would destroy conventional valves. Mud, silt, sand, marine growth, and floating debris — the Tideflex valve clears itself passively with each discharge cycle. There are documented installations on river banks where the valves have been buried in tightly packed mud and still functioned perfectly.
Finally, the elastomer construction is unaffected by UV exposure, saltwater, and the chemical environment found in wastewater and industrial discharge.

Where They're Used

The range of applications is broad. Stormwater outfalls are the most common, protecting streets, highways, airport runways, and residential areas from backflow flooding. Combined sewer overflow systems rely on them to keep clean water from entering overflow pipes and overwhelming treatment plants. Levee drainage pipes use them to prevent river backflow into protected areas.
Beyond municipal infrastructure, Tideflex check valves serve the power industry, mining operations, chemical processing, and pulp and paper manufacturing — anywhere backflow prevention matters and traditional valves struggle with harsh service conditions.
For any engineer, facility manager, or municipal planner dealing with backflow prevention, the Tideflex duckbill check valve is worth a serious look. Four decades of proven field performance, a product line that covers virtually any installation scenario, and the near-total elimination of ongoing maintenance make a compelling case. Red Valve — now operating under the DeZURIK family of brands following a 2021 acquisition — positions its Tideflex valves as the world standard for maintenance-free backflow prevention. Given the track record, it's a claim that's hard to argue with.

What Defines a Quality Process Transmitter?

What Defines a Quality Process Transmitter

Ask a manufacturer what makes their transmitter good and you'll get a feature list. Doug Brees thinks that's the wrong conversation. Features don't always turn into benefits, and the design details that matter most when you're two stories up on open grating almost never make the datasheet.

That's the thinking behind a new video series from Doug and the team here at Process Technology in Salt Lake City: What Defines a Quality Process Transmitter. Four videos, broken into three areas.

Part 1 — Form and Function

True multiparameter capability, where the sensor configures the transmitter instead of you ordering an add-on module. Hinged fronts with captive screws (drop a screw from the second level and you'll appreciate this one). Universal AC or DC input without a separate part number. Push-in terminals instead of tiny set screws on an exposed board. Enough analog outputs and relays to actually do the job, plus built-in PID if you'd rather not lean on the DCS. Doug's argument: these should be standard, not options you pay extra for.

Part 2 — Data Integrity

Your reading is only as good as the weakest link across the sensor, the cable, and the transmitter. Six millivolts equals a tenth of a pH unit. That's how little electrical noise it takes to move a measurement most plants are trying to control to 0.1 pH. This one gets into galvanic isolation, solution ground, and why the reading walks when the agitator or VFD kicks on. If you've ever grabbed a sensor cable and watched pH shift, start here.

Part 3 and Part 4 — Operator Experience

Glove-friendly touchscreen, 24-hour chart recorder, data logging, and free configuration software that stores a transmitter's setup as a file you can push to a replacement in seconds. Then the bigger piece: ISM predictive diagnostics that report remaining sensor life in days instead of an error code nobody can look up, asset management on a PC or tablet, and hot swap — calibrate in the shop, swap in the field, done.

Most of it is filmed at the transmitter, running live. Menus, handshakes, calibrations, the whole thing.

If you specify transmitters or maintain a plant full of them, the whole series runs a little over half an hour:

Questions about a loop of your own? Get in touch with our team and we'll talk through it.

Process Technology, Inc. Named New Manufacturers Representative for Gems Sensors and Setra

Gems Sensors and Setra

Process Technology, Inc. has been appointed the manufacturers representative for Gems Sensors and Setra in Utah, Montana, Idaho, Wyoming, Nevada, Colorado, Arizona, and New Mexico. For engineers, OEMs, and end users across these eight states, that means local access to two of the most established names in sensing and instrumentation, backed by the application support and quick turnaround that comes with working through a regional rep firm.

Who is Process Technology, Inc.?

Process Technology, Inc. works directly with engineers, contractors, and plant personnel to specify and supply instrumentation for industrial, commercial, and process applications. Rather than selling off a catalog, the team gets into the details of an application first, then matches it to the right product and the right manufacturer. Adding Gems and Setra to the line card rounds out an offering that already leans heavily on sensing and process control.

What Gems Sensors brings to the table

Gems Sensors has been building level, flow, and pressure sensors, switches, and miniature solenoid valves for more than seventy years. The products show up everywhere from medical devices to off-highway equipment, and they're known for holding up in tight spaces and rough conditions where a sensor failure isn't an option. Industries served include data centers, food and beverage, HVAC and boiler systems, medical and life sciences, oil and gas, power generation, semiconductor manufacturing, and water and wastewater treatment. Because Gems also does custom and OEM work, customers in this region now have a direct line to engineering support for applications that don't fit off-the-shelf parts.

What Setra brings to the table

Setra, a U.S. manufacturer based in Massachusetts, is best known for high-accuracy pressure transducers and room pressure monitors, along with particle counters, humidity and temperature sensors, power meters, and wireless sensing systems. A lot of that gear lives in places where precision really matters: hospitals, cleanrooms, semiconductor fabs, and data centers, where Setra's room pressure monitors and CEMS™ software help facilities stay in compliance and catch problems before they become expensive ones. Setra also serves general industrial and building automation markets, so the product mix covers a wide swath of what's already moving through Process Technology's territory.

Gems and Setra operate as sister companies under the same parent organization, which means the engineering, manufacturing, and support behind both brands is already well-coordinated. For customers, the practical upside is one rep firm and one regional contact for both lines, instead of juggling two separate relationships.

Why this matters for the region

Utah, Colorado, and Arizona in particular have seen a wave of new data center, semiconductor, and advanced manufacturing investment over the past few years, and all of those projects lean hard on the kind of precision monitoring Gems and Setra specialize in. Mining, water treatment, oil and gas, and power generation remain steady demand drivers across Montana, Wyoming, Nevada, and New Mexico as well. Having a representative on the ground who knows both the local market and the full Gems-Setra product line should make it easier for engineers and specifiers to get the right answer faster, whether that's a quick spec question or a custom solution for a one-off application.

What this means if you're specifying or buying instrumentation in this region

If your projects involve level, flow, or pressure sensing, room pressure monitoring, particle counting, or environmental monitoring, Process Technology, Inc. is now the first call for Gems and Setra products across the eight-state territory. That includes everything from selecting standard parts off the shelf to working through application engineering on something more specialized. Existing Gems and Setra customers in the region can expect the same products and support they're used to, now with a local team handling quotes, technical questions, and lead times.

To reach Process Technology, Inc. about instrumentation needs in Utah, Montana, Idaho, Wyoming, Nevada, Colorado, Arizona, or New Mexico, contact the Process Technology team directly.

PTI Headquarters
1955 W. Industrial Cir.,
Salt Lake City, Utah 84104
Main: 801-264-1114
Fax: 801-264-1181

PTI is Your Siemens Digital Industries Partner

Siemens Digital Industries Partner

Siemens Digital Industries is one of the biggest names in industrial software and automation. About a third of the world's machines run on Siemens controllers, and roughly 92% of Fortune 500 companies use Siemens software somewhere in their operations. That's a serious toolkit — digital twins, industrial AI, connected automation, cybersecurity — but capability only matters when you have someone nearby who knows how to put it to work in your plant.

Who is the Siemens Digital Industries Partner in the Mountain West?

Process Technologies, Inc., headquartered in Salt Lake City, Utah, is the authorized Siemens Digital Industries partner for the Mountain West, Southwest, and Front Range. If your facility is in Utah, Idaho, Montana, Wyoming, Nevada, Arizona, New Mexico, or Colorado, PTI is the team that brings the full Siemens DI portfolio to your operation.

Why a regional partner matters

Industrial modernization doesn't fit a one-size template. A food processor in Boise, a mine in Elko, an aerospace shop on the Front Range, and a semiconductor fab in Phoenix all have different equipment, different workforces, and different timelines. Working with a partner in your region — and your time zone — means faster answers, easier site visits, and a team that already understands the operations common to the Intermountain West and Southwest.

What can Process Technologies help with?

As a Siemens DI partner, PTI connects local manufacturers with the full Siemens toolkit: automation controllers and hardware, digital twin software for designing and simulating products and production lines, industrial AI, and the cybersecurity foundation that any modern connected plant needs. Whether you're standing up a greenfield line, retrofitting an old one, or just trying to figure out where Siemens fits into your roadmap, PTI is the team to talk to.

The bottom line

If you're a manufacturer in the Mountain West, Southwest, or Front Range and you're thinking about Siemens Digital Industries, the shortest path to good answers is a phone call to Process Technologies, Inc. in Salt Lake City. Local team, full Siemens portfolio, and a region they actually know.

How the Vaisala Polaris Refractometer Improves Dairy Processing

Vaisala Polaris Refractometer Improves Dairy Processing

Dairy processing runs on tight margins, and every minute spent waiting on lab results is a minute of lost product, energy, and yield. That's why more dairies are moving away from manual sampling and switching to real-time inline measurement with the Vaisala Polaris PR53AC Sanitary Refractometer.

So what does inline measurement actually do for a dairy plant?

It gives operators continuous visibility into total solids, right in the pipe. There's no waiting on the lab, no guessing during product changeovers, and no flushing good product down the drain because nobody knows exactly when the milk ends and the water begins. With instant interface detection during changeovers, plants using the Polaris have cut product loss by up to 66%. For a facility processing thousands of gallons a day, that adds up fast.

Where it fits in the dairy process

The Polaris earns its keep across nearly every stage of dairy production. In milk standardization, it keeps fat and solids levels consistent so the finished product hits spec every time. During evaporation and concentration, it tells operators exactly when the target solids content has been reached, which prevents both over-processing and under-processing. Heading into spray drying, stable feed concentration means better powder quality and lower energy use per pound of product. And during CIP and changeovers, the refractometer catches product-water interfaces the moment they happen, protecting both yield and cleaning efficiency.

In every one of those stages, real-time data leads to the same outcomes: better quality, less waste, and lower production costs.

A proven solution

With over 25,000 installations worldwide, the Polaris isn't a new bet. Dairies have been relying on it for years, in conditions that demand sanitary design, accuracy, and the kind of durability that survives wash-downs and long production runs.

If you're still pulling samples and waiting on the lab, there's a faster, more accurate way to run your process — and it's already in service at thousands of plants like yours.


Process Technology, Inc. is the Vaisala Inline Process Refractometer authorized distributor for Arizona, New Mexico, Colorado, Eastern Wyoming, and Montana.

Why Customers Choose Process Technology, Inc.

Why Customers Choose Process Technology, Inc.

Founded in Salt Lake City, Utah in 1986, Process Technology, Inc. (PTI) has spent nearly four decades earning a quiet but solid reputation as the go-to resource for process instrumentation and automation control across the Western United States. They're not the loudest name in the room. But ask engineers and plant managers across nine states who they trust with their flow meters, level sensors, pressure transmitters, and automation systems, and PTI's name comes up fast.

Local Offices Aren't a Coincidence — It's Strategy

One of the clearest reasons why people trust Process Technology, Inc. is that they've never treated the West like a single, interchangeable territory. Most distributors try to serve a huge footprint from one central hub. PTI took a different approach. Headquarters in Salt Lake City, a Front Range office in Golden, Colorado, and a Southwest location in Tempe, Arizona — each staffed by engineers and specialists who actually know the terrain, the industries, and the operating conditions in their backyard.

That matters more than it sounds. An engineer in Colorado understands how altitude affects fluid behavior and heat transfer. A specialist in Arizona knows how desert heat stresses equipment and why water conservation is built into the design process from the start. When you call PTI, you're not getting a catalog recommendation from someone who's never set foot near your operation. You're getting a real answer from someone who knows your environment.

Local presence means shorter response times too. When a project moves fast or an issue pops up unexpectedly, PTI can be on-site or on the phone with someone who knows your account — not passing your case from inbox to inbox across time zones.

Their Team Are Engineers First, Salespeople Second

A lot of distributors can get you a quote. PTI's differentiator is that their people can tell you why one solution fits your application better than another — and be right. The company has consistently invested in well-trained, technically credentialed sales professionals backed by equally capable inside support staff. This isn't a team that reads spec sheets over the phone. It's a team that understands process objectives, operating constraints, and where problems tend to hide before they become expensive ones.

PTI engineers take time to understand your process before they recommend anything — and they stay engaged well after startup. That kind of support isn't common among distributors, where the relationship often ends at the invoice. Customers in industries like oil and gas, semiconductor manufacturing, water treatment, and food and beverage consistently deal with applications where a wrong spec or a missed constraint can mean rework, downtime, or a compliance headache. Having a partner who digs into those details before they become problems is worth a lot.

The company works with leading manufacturers including Siemens, Banner Engineering, Mettler Toledo, Red Lion Controls, and Hach — giving customers access to proven, industry-leading technology. More importantly, they know how to apply it correctly.

Nearly 40 Years Means They've Seen Everything

Longevity in this business is a signal, not a statistic. Founded by Doug Wheat in 1986, PTI navigated decades of industrial shifts, technology changes, and regional economic cycles without losing its footing. Chris Wheat took over in 2007 with a clear mission: build PTI into the strongest sales channel in the Rocky Mountain region. The fact that the company has continued to grow across nine states — serving industries as varied as mining, pharmaceutical manufacturing, aerospace, and municipal water — tells you something about how they operate.

Customers who've been with PTI for ten or twenty years aren't staying out of habit. They're staying because when a problem comes up, PTI comes through. That track record is one of the most honest endorsements a company can have.

If you're evaluating instrumentation and automation partners in the Mountain West, Front Range, or Southwest, Process Technology, Inc. is worth a direct conversation. Reach out through their website at process-tech.com or call their Salt Lake City headquarters at 801-264-1114. The right answer to your application challenge is usually just one call away.

Predicting Equipment Failure Before It Happens: Banner Engineering's AMG

Banner Engineering's AMG
Mining is one of the most demanding industrial environments on the planet. The equipment that keeps operations running — conveyor systems, motors, pumps, gearboxes, fans — runs hard, runs hot, and runs continuously. When something fails unexpectedly, the consequences aren't just inconvenient. They're expensive. A single unplanned shutdown can cost tens of thousands of dollars per hour, and in remote mining locations, getting the right technician or replacement part on-site quickly isn't always straightforward.
That's why more mining operations are turning to condition-monitoring solutions — specifically Banner Engineering's Asset Monitoring Gateway (AMG).
What Is the AMG?
The Asset Monitoring Gateway is a hardware-and-software solution from Banner Engineering that provides maintenance and operations teams with real-time visibility into the health and performance of their most critical equipment. It works by connecting to an array of sensors that continuously measure parameters like vibration, temperature, humidity, pressure, and current. That data is then processed, displayed, and — when something looks wrong — it triggers an alert so teams can act before a small problem becomes a catastrophic failure.
Banner offers two AMG versions to suit different operational needs. The AMG with SNAP ID is a wired solution designed for situations where you need to monitor many points on a single asset. It supports up to 20 wired sensors connected via simple M12 cables and features an onboard touchscreen display for local monitoring. The AMG with CLOUD ID, on the other hand, is a wireless solution better suited to facilities or sites where you need to keep an eye on many different assets spread across a large area. It can support up to 40 wireless sensor nodes and feeds data directly into Banner's Cloud Data Services platform, accessible from anywhere via a web browser or mobile device.
Both versions share one standout feature: they require no coding, no special software expertise, and no lengthy commissioning process. The gateways automatically recognize compatible sensors the moment they're connected, enabling teams to go from unboxing to actively monitoring equipment in minutes rather than months.
Why Condition Monitoring Matters in Mining
In mining, the assets being monitored are often massive, mission-critical, and expensive to replace. A conveyor belt motor in an underground coal mine or a slurry pump at a processing facility doesn't get regular check-ups the way a car does. Traditionally, maintenance has been either reactive — fix it when it breaks — or scheduled at fixed intervals regardless of the equipment's actual condition. Both approaches have serious drawbacks. Reactive maintenance means unplanned downtime. Scheduled maintenance means spending money and labor on equipment that may not yet need attention.
Condition monitoring flips both of those models on their head. By continuously tracking real-time data from sensors on the equipment itself, maintenance teams can spot the early warning signs of a developing problem — a gradual rise in vibration levels, a bearing running hotter than usual, a subtle change in motor current — and intervene at exactly the right moment. Maintenance becomes proactive rather than reactive, and it's based on the actual condition of the equipment rather than a calendar.
Banner's AMG supports this approach with VIBE-IQ, a machine-learning algorithm built into the system. VIBE-IQ establishes a unique performance baseline for each piece of monitored equipment over time. Once that baseline is set, the system can detect deviations that might be invisible to the human eye and send an alert via email or text before a fault develops into a failure.
What This Looks Like in Practice
Picture a large-scale mining operation with kilometers of conveyor belts moving ore from the pit to the processing plant. Each conveyor has motors, drive pulleys, and idler rollers — all rotating assets that wear over time. With Banner AMG units deployed along the conveyor system, maintenance teams receive continuous data on vibration and temperature at every critical point. Instead of walking the line on a weekly inspection that may or may not catch a developing bearing failure, the system is watching constantly and will send an alert the moment something changes.
The result is fewer surprise failures, better-planned maintenance windows, longer equipment life, and significant cost savings — exactly the kind of operational gains that mining companies are looking for as they face increasing pressure to maximize productivity and control costs.
In an industry where the ground never stops moving, and the equipment can never afford to stop either, Banner Engineering's AMG and condition-monitoring approach gives mining operations something genuinely valuable: the ability to see trouble coming and get ahead of it.